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Titre : 3D-printed minimalists : Improved extrusion head designs thanks to additive manufacturing Type de document : texte imprimé Auteurs : Heinz Gross, Auteur ; Sebastian Gross, Auteur ; J. M. Nóbrega ; Joao P. O. Vidal Année de publication : 2019 Article en page(s) : p. 40-43 Langues : Anglais (eng) Catégories : Fusion sélective par laser La fusion sélective par laser (selective laser melting en anglais) est une technique de fabrication additive capable de produire des pièces métalliques à l'aide de lasers de haute puissance, faisant fusionner progressivement et localement, c'est-à -dire de façon sélective, une poudre métallique dans une atmosphère contrôlée.
Impression tridimensionnelle
Malaxeurs et mélangeurs
Matières plastiques -- Extrusion
Simulation par ordinateur
Têtes d'extrusionIndex. décimale : 668.4 Plastiques, vinyles Résumé : The development of additive manufacturing processes, such as selective laser melting (SLM), has significantly extended the options for manufacturing extrusion heads. Extrusion head designs can now be realized with very slender geometries, which not only have integrated mixer functions, thereby improving the melt homogeneity, but can also be used to attach the mandrel to the head. This allows compact heads to be manufactured with a very high potential for saving operating costs. Note de contenu : - An innovative head design avoids weld marks and reduces the number of invidual parts
- Design challenges
- Head for a small-diameter tube
- Blow molding for a parison
- Head for thin tubes
- Figure : Size comparison: the mixer spider-type head mounted on the extruder, which is manufactured by an additive process, without the heating tapes, weighs 480 g ; the conventional head lying below it in the catch basin weighs 32 kg
- Fig. 1 : A spider-type head manufactured conventionally, with radial adjusting screws for centering the die
- Fig. 2 : Section through the innovative pipe head in perspective view
- Fig. 3 : Air channel that follows the profile of the wall of the honeycomb system
- Fig. 4 : Tube head with tilt die and axial setting screws during the testing at Siro-Plast GmbH
- Fig. 5 : Mixer-spider-type head with counterrotating
spiral mixer spider legs : 3D view and mounted on the trial extruder
- Fig. 6 : Simulation results of a color exchange trial after 5 s ; figures top left : with supporting air channel ; figures bottom left : channel section rotated through 90 degrees without the disruption of the melt stream by the supporting air channel. Blue : original color; red: color purged out of the channel with the blue melt
- Fig. 7 : Color exchange trials : the improved mixer spider-leg system results in uniform colors over the entire cross-section of the samples, which were removed at different times during color exchange trials
- Fig. 8 : Cutaway view of a one-piece mixer-spider-type head with an innovative Integrated supporting air-channel system and a sensitively adjustable tilt dieEn ligne : https://drive.google.com/file/d/1CtB4_4kYnN_-sTEmwiaIHeKZ_aZVpB5s/view?usp=drive [...] Format de la ressource électronique : Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=31825
in KUNSTSTOFFE INTERNATIONAL > Vol. 109, N° 1-2 (01-02/2019) . - p. 40-43[article]Réservation
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Code-barres Cote Support Localisation Section Disponibilité 20616 - Périodique Bibliothèque principale Documentaires Disponible A 3D simulation analysis of reactive flow in screw elements of closely intermeshing twin screw extruders / Ederley Ortiz-Rodriguez in INTERNATIONAL POLYMER PROCESSING, Vol. XXVII, N° 4 (08/2012)
[article]
Titre : A 3D simulation analysis of reactive flow in screw elements of closely intermeshing twin screw extruders : Scale-up calculations Type de document : texte imprimé Auteurs : Ederley Ortiz-Rodriguez, Auteur ; C. Tzoganakis, Auteur Année de publication : 2012 Article en page(s) : p. 442-451 Note générale : Bibliogr. Langues : Anglais (eng) Catégories : Ecoulement permanent
Extrudeuse bi-vis
Modélisation tridimensionnelle
Peroxydes
Polypropylène
Rhéologie
Simulation par ordinateurIndex. décimale : 668.9 Polymères Résumé : The peroxide-initiated degradation of polypropylene in conventional screw elements of closely intermeshing twin-screw extruders is analyzed by means of a three-dimensional (3D) simulation approach. The 3D simulations of the reacting flow are implemented under the assumption of steady-state flow conditions, and scale-up considerations are addressed by simulating screw elements of two different size extruders. The effects of the initial peroxide concentration and reference mass throughputs on processing parameters are analyzed in terms of the specified extruder size. In this study, the scaled-up mass throughput is determined under the assumption of constant residence time. For the implemented processing conditions, the final values of the weigh-average molecular weight (Mw) and polidispersity index (PDI) for both the reference and scaled-up screw elements are similar when the flow rate is close to that corresponding to the maximum conveying capacity of the screw elements. For more restricted flow conditions, however, lower values of both the Mw and PDI are obtained for the larger screw element. Additionally, a previously proposed scale-up procedure from one-dimensional (1D) simulations is evaluated by means of a 3D simulation analysis. The results of this evaluation show a good agreement between the trend of the 3D and 1D simulation results. Note de contenu : - Modeling considerations
- Set up of the simulations and processing conditions
- Discussion and results : Genral scale-up calculation analysis - Thermal time analysisDOI : 10.3139/217.2568 En ligne : https://drive.google.com/file/d/1X1cNmVTFhJmSjh-difgAne0WIojvpuB0/view?usp=drive [...] Format de la ressource électronique : Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=15767
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Code-barres Cote Support Localisation Section Disponibilité 14087 - Périodique Bibliothèque principale Documentaires Disponible 3D simulation of nanostructures replication via injection molding / Jordi Pina-Estany in INTERNATIONAL POLYMER PROCESSING, Vol. XXXII, N° 4 (08/2017)
[article]
Titre : 3D simulation of nanostructures replication via injection molding Type de document : texte imprimé Auteurs : Jordi Pina-Estany, Auteur ; Andres-Amador Garcia-Granada, Auteur Année de publication : 2017 Article en page(s) : p. 483-488 Note générale : Bibliogr. Langues : Anglais (eng) Catégories : Imagerie tridimensionnelle
Matières plastiques -- Moulage par injection
Nanostructures
Polypropylène
Simulation par ordinateurIndex. décimale : 668.4 Plastiques, vinyles Résumé : The purpose of this paper is to shed light on how and when 3D simulations are preferable over 2D simulations in order to predict the replicated height of nanocavities via plastic injection moulding. Simulations are necessary since not all the cavity is copied depending on geometrical and injection conditions. A 3D simulation is preferable over a 2D simulation in two cases: (i) when the heat transfer through the walls parallel to the simulated domain is not negligible and (ii) when the polymer final shape is relevant. This work explains when 2D simulations like the more commonly found in the literature are not enough to obtain reliable results and how to obtain such results by means of a 3D simulation. Note de contenu : - SIMULATION PROCEDURE : Macro simulation settings - Nano simulation settings
- RESULTS AND DISCUSSION : Replicated height - Frozen polymer shapeDOI : 10.3139/217.3383 En ligne : https://drive.google.com/file/d/1SyC9bxVmgAEEyoO01aOGkm930r4-TL3l/view?usp=drive [...] Format de la ressource électronique : Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=28905
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Code-barres Cote Support Localisation Section Disponibilité 19165 - Périodique Bibliothèque principale Documentaires Disponible Absorption of water by molded plastics / Maik Brehm in KUNSTSTOFFE INTERNATIONAL, Vol. 110, N° 7 (2020)
[article]
Titre : Absorption of water by molded plastics : Numerical simulations help to describe and understand diffusion processes Type de document : texte imprimé Auteurs : Maik Brehm, Auteur ; Achim Frick, Auteur Année de publication : 2020 Article en page(s) : p. 43-46 Langues : Anglais (eng) Catégories : Déformations (mécanique)
Diffusion (physique)
Humidité -- Absorption:Eau -- Absorption
Polyamide 66
Résistance des matériaux
Simulation par ordinateurIndex. décimale : 668.4 Plastiques, vinyles Résumé : What does the simulation of a diffusion process have to do with the simulation of a temperature field ? Simply put, they share the same differential equation. This property can be exploited in such a way that diffusion processes can be simulated with the aid of finite element programs. Such numerical simulation vividly reveals how such processes take place and how water absorption can influence the design of molded plastics. Note de contenu : - Change in mechanical properties
- Standards and guidelines
- Analogy between diffusion and heat transfer
- Validation illustrated with the example of a plate
- Demonstrator part - An open housing
- Figure : Test setup and simulation: How does a component behave after three years of water absorption? A simulation quickly provides information, e. g. about water saturation, deformation and (in the figure on the right) the von Mises equivalent stress
- Fig. 1 : Water absorption of polyamide 66 over time when aged in 40 °C warm water according to : The change in water absorption over time varies with the thickness of the specimen, but the saturation value remains the same. A simulation conducted on a specimen thickness of 2 mm shows good agreement with the experimental curve
- Fig. 2 : FE model of the demonstrator: The meshing was carried out with ten hexahedral elements across the wall thickness. The more elements provided across the thickness, the better the transient diffusion process can be modeled. The simulations were carried out on a quarter model with symmetry boundary conditions
- Fig. 3 : True stress-strain curves for PA66 at 20 °C : As the water content increases, the rigidity and strength of the material decrease
- Fig. 4 : Water saturation, deformation and stress over time (shown as a quarter model) : Maximum deformation occurs after 116 days, while maximum stress in the steady state occurs only after 1157 days
- Table 1 : Comparison of the equations for diffusion and heat transport
- Table 2 : Material properties for PA66 immersed in water at 40 °C: these are required for a diffusion simulationEn ligne : https://drive.google.com/file/d/1A8iWNphqOMEm2sMIflO542q5fVYKOH36/view?usp=drive [...] Format de la ressource électronique : Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=34817
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Code-barres Cote Support Localisation Section Disponibilité 22209 - Périodique Bibliothèque principale Documentaires Disponible Accurate simulation of the four modes of post-die extrudate shape distortion / M. Gupta in INTERNATIONAL POLYMER PROCESSING, Vol. 36, N° 1 (2021)
[article]
Titre : Accurate simulation of the four modes of post-die extrudate shape distortion Type de document : texte imprimé Auteurs : M. Gupta, Auteur Année de publication : 2021 Article en page(s) : p. 69-78 Note générale : Bibliogr. Langues : Anglais (eng) Catégories : Chlorure de polyvinyle
Filières d'extrusion
Fluides, Mécanique des
Matières plastiques -- Extrusion
Rhéologie
Simulation par ordinateur
Terpolymère acrylonitrile butadiène styrèneIndex. décimale : 668.4 Plastiques, vinyles Résumé : A combined flow, thermal and structural analysis is employed to simulate post-die extrudate distortion in different profile dies. All four factors which can cause extrudate distortion, namely, non uniform exit velocity distribution, extrudate shrinkage, extrudate draw down, and deformed shape of the calibrator or sizer profile, are simulated. To analyze the effect of exit velocity variation on extrudate distortion, the parameterized geometry of a simple profile die is optimized using an extrusion die optimization software. The simulation results presented for a bi-layer profile die successfully demonstrate how gradually changing profile shape in successive calibrators/sizers can be used to simplify the die design for extrusion of complex profiles. The predicted extrudate shape and layer structure for the bi-layer die are found to accurately match with those in the extruded product. Note de contenu : - INTRODUCTION : Non-uniform exit velocity - Cooling shrinkage - Extrudate draw down - Calibrator or sizer profile
- GOVERNING EQUATIONS : Fluid flow and structural mechanics equations - Extrusion die optimization
- MATERIAL PROPERTIES
- RESULTS AND DISCUSSION : Effect of velocity distribution at die exit
on extrusion distortion - Effect of cooling shrinkage on extrusion distortion - Effect of post-die draw down on extrudate distortion - Effect of calibrator or sizer profile on extrudate distortion
- Table 1 : Properties of ABS and PVC used in this workDOI : https://doi.org/10.1515/ipp-2020-3995 En ligne : https://drive.google.com/file/d/1qY_XNA26AXe00d8KSO7vnQzaDLURTLLl/view?usp=shari [...] Format de la ressource électronique : Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=36352
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Code-barres Cote Support Localisation Section Disponibilité 23731 - Périodique Bibliothèque principale Documentaires Disponible Adidas : le PUR au coeur d'une démarche innovante / V. Rouiller in CAOUTCHOUCS & PLASTIQUES, N° 814 (06-07/2003)
PermalinkAdvanced geometry modelling for 3D woven fabrics in composites processing and performance analysis / Xuesen Zeng in JEC COMPOSITES MAGAZINE, N° 82 (07/2013)
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