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Thermoplastic composites technologies for manufacturing nose fuselage structures / P. Lefebure in SAMPE JOURNAL, Vol. 49, N° 5 (09-10/2013)
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Titre : Thermoplastic composites technologies for manufacturing nose fuselage structures Type de document : texte imprimé Auteurs : P. Lefebure, Auteur ; J.-M. Guimard, Auteur Année de publication : 2013 Article en page(s) : p. 32-41 Note générale : Bibliogr. Langues : Américain (ame) Catégories : Avions -- Fuselage
Avions -- Matériaux
Chauffage laser
Composites thermoplastiques
Composites thermoplastiques -- Propriétés mécaniques
Métallisation
Résistance au chocs
SoudageIndex. décimale : 668.4 Plastiques, vinyles Résumé : In the framework of the French national DPAC COMP TP (Thermoplastic) Program, EADS IW has continued its long term efforts on the development of thermoplastic composites technologies for aeronautics structural applications. Most of the research and development activities were focused on the manufacture of "nase" fuselage parts, such as skin panels and stringers and (or) frames, and on the development of TP welding processes. Aircraft windshield front fairings were estimated as good candidates for thermoplastics technologies among all the aeronautic nase fuselage parts. Therefore this paper will discuss the recent developments led by EADS IW, for manufacturing a technological demonstrator, whose main specifications are:
- Thick part (compared to fuselage skins thicknesses) for potential impact resistance properties
- Geometry with severe double curvatures
- Use of cost-effective manufacturing processes
These specifications led to a development program that encompassed the following activities:
- Determination and validation of process limits for TP parts consolidation in aven.
- Automated lay down technique for TP multi-tows deposition with a laser heating system.
- Panel metallization, for LSP application, with a laser TP tape deposition machine.
- Press-forming process for manufacture of thick and double curvature stiffeners.
- Specific welding process and understanding the mixing of different high performance thermoplastic materials.
A specific design of a representative Thermoplastic CFRC Panel has been created and the associated technological demonstrator is manufactured for validation of the different related development works. Mechanical performance, detailed structural sizing and actual impact resistance of such a component will be addressed at a later date in another development program.Note de contenu : - AUTOMATED TP FIBRE PLACEMENT PROCESS WITH LASER HEATING SYSTEM
- HARMFUL IMPACT OF THE POROSITY IN THERMOPLASTIC COMPOSITE PARTS
- CONSOLIDATION OF PROUS LAMINATES
- MECHANICAL TESTS : FHC (Filled Hole Compression) tests - After impact compression tests
- METALLIZATION OF LARGE CURVED TP CFRC PANELS
- INFLUENCE OF AN AUTOMATED DEPOSITION PROCESS ON LIGHTNING STRIKE BEHAVIOUR
- TECHNOLOGY ADAPTATION TO A MULTI-TOW PLACEMENT MACHINE WITH LASER HEATING SYSTEM
- EADS IW TECHNOLOGICAL DEMONSTRATOR :Part design - Skin manufacture - Frames manufacture - Skin-frames welding feasibilityPermalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=19270
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