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Efficient and productive process for painting gearboxes in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) . - p. 6-8 Titre : Efficient and productive process for painting gearboxes Type de document : texte imprimé Année de publication : 2018 Article en page(s) : p. 6-8 Langues : Anglais (eng) Catégories : Ateliers de peinture industrielle Ateliers de peinture industrielle -- Nettoyage Automatisation Automobiles -- Moteurs -- Pièces Automobiles -- Revêtements:Automobiles -- Peinture Boites à vitesse Dépôt par pulvérisation Revêtements -- Application-dosage:Peinture -- Application-dosage Revêtements protecteurs Technique de la production Index. décimale : 667.9 Revêtements et enduits Résumé : In the Bonfiglioli gearbox plant, the coating process has to meet high standards. By setting a very strict compliance threshold and monitoring the coating parameters carefully it has been possible to achieve the required coating quality. One decisive factor is the use of carefully coordinated proportioning, mixing and spraying equipment. Note de contenu : - Monitoring the coating process at every stage - Spray booths with robots - New proportioning system improves quality - Benefits of automated application - Reducing the frequency of cleaning and filling cycles - High-quality protective coatings for gearboxes - Fig. 1 : A modern proportioning, mixing and spraying system is used for the gearbox coating processes in the Bonfiglioli plant. The benefits include increased efficiency and productivity - Fig. 2 : Coating gearboxes is a complex process. The protective coating must be applied evently to all the areas particularly at risk of wear and corrosion - Fig. 3 : The proportioning systems are designed for manual processing, but a PLC allows the two devices to function as semi-automatic systems and to interact to a limited extend with the coating robots - Coated parts in the gearbox plant in Forli. The two main benefits of automating the process are the reduction in paint use and the shorter colour changes Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=30992 [article]

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Blasting and painting bogies in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) . - p. 10-11 Titre : Blasting and painting bogies Type de document : texte imprimé Année de publication : 2018 Article en page(s) : p. 10-11 Langues : Anglais (eng) Catégories : Ateliers de peinture industrielle Chaleur -- Récupération Industrie ferroviaire Revêtements:Peinture Séchage Traitement de surface par impact Index. décimale : 667.9 Revêtements et enduits Résumé : The Luxembourg National Railway Company has set up a specially designed plant for blasting and painting heavy components of rail vehicles. The paint shop is highly energy-efficient and produces waste air with a very Iow concentration of pollutants. Note de contenu : - Pre-treatment in the blasting chamber - Combined painting and drying booth - Approximately 50 percent of heat recovered - Fig. The new plant consists of a blasting chamber and a combined painting and drying booth with a paint mixing room to the side. The telescopic opening in the roof of the booths enables the parts to be lowered into position using an indoor crane. Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=30993 [article]

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Successful use of chrome effect paint on a production scale in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) . - p. 12-15 Titre : Successful use of chrome effect paint on a production scale Type de document : texte imprimé Année de publication : 2018 Article en page(s) : p. 12-15 Langues : Anglais (eng) Catégories : Ateliers de peinture industrielle Chrome -- Suppression ou remplacement Matières plastiques -- Revêtement:Matières plastiques -- Peinture Peinture métallisée Index. décimale : 667.6 Peintures Résumé : Two years ago a specialist coating company in southern Germany was one of the first firms to install a painting line designed specifically for chrome effect paints used to coat plastic parts on a production scale. The painting process is fully automatic and meets automotive industry standards. Note de contenu : - New paint shop on greenfield site - Flexible design for different paint systems - Dry ice pellets produced in-house - Highly resource-efficient - Consistent coating thicknesses even on complex parts - Major advantages over chrome plating Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=30994 [article]

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A flexible cube in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) . - p. 16-17 Titre : A flexible cube Type de document : texte imprimé Année de publication : 2018 Article en page(s) : p. 16-17 Langues : Anglais (eng) Catégories : Air -- Epuration Ateliers de peinture industrielle Automobiles -- Revêtements:Automobiles -- Peinture Construction modulaire Filtres à air Pulvérisation Index. décimale : 667.6 Peintures Résumé : The dry separation of paint overspray using filter boxes made from recycled paper has become a widely used alternative to wet scrubbers. The modular system allows individual solutions to be designed for a wide variety of applications. Note de contenu : - Fig. 1 : An example of an automotive paint shop where the overspray separator is part of an air recirculation system with several secondary filters. The boxes are installed vertically below floor level. - Fig. 2 : In small manual spray booths, the service life of the dry scubber comes up to several years - Fig. 3 : The modular boxes can be assembled to create a separation area of any size Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=30995 [article]

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New paint system helps prevent counterfeiting in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) . - p. 18-19 Titre : New paint system helps prevent counterfeiting Type de document : texte imprimé Année de publication : 2018 Article en page(s) : p. 18-19 Langues : Anglais (eng) Catégories : Contrefaçon -- Lutte contre Marquage (technologie) Produits commerciaux -- Etiquetage Revêtements:Peinture Index. décimale : 667.6 Peintures Résumé : "Is it an original or a fake ?" A new paint system makes it possible to give a definitive answer to this question, because the integrated marker technology allows the identity of the manufacturer to be identified throughout the life cycle of the product, regardless of where the product is located. Note de contenu : - Concealed product labelling - Paint or spray marking system Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=30996 [article]

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Skoda invests in a new over concept in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) . - p. 20-21 Titre : Skoda invests in a new over concept Type de document : texte imprimé Année de publication : 2018 Article en page(s) : p. 20-21 Langues : Anglais (eng) Catégories : Ateliers de peinture industrielle Automobiles -- Revêtements:Automobiles -- Peinture Chauffage -- Appareils et matériels Economies d'énergie Vernis Index. décimale : 667.6 Peintures Résumé : In future Skoda will be using a new type of paint drying oven at its main production facility in the Czech city of Mladà Boleslav. The system heats the bodies from inside and has a transverse operating mode, which reduces its energy consumption by up to 25 percent. At the same time, the new oven produces a very high-quality top coat finish and provides an extremely reliable drying process. Note de contenu : - State-of-the-art painting robots - Control system for future smart factories - Limestone powder for heating - Figure : Ecol Cure heats vehicle bodies from inside which improves the quality of the paint finish Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=30997 [article]

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Efficient paint coagulation in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) Titre : Efficient paint coagulation Type de document : texte imprimé Année de publication : 2018 Langues : Anglais (eng) Catégories : Ateliers de peinture industrielle -- Nettoyage Coagulation Entretien et réparations Récupération (Déchets, etc.) Revêtements -- Déchets:Peinture -- Déchets Index. décimale : 667.6 Peintures Résumé : Paint residues and dirt in spray booths can lead to expensive production shutdowns. In order to ensure that processes run smoothly and that maintenance can be carried out as efficiently as possible, high-quality coagulants are needed which are designed for use with the specific type of spray booth. Note de contenu : - High standards for coagulants - Reducing problems and extending water usability - VOC-free and REACH-compliant - Efficient solutions for highly effective processes Fig. 1 : In order to ensure that processes run smoothly and that maintenance can be carried out as efficiently as possible, high-quality coagulants are needed which are designed for use with the specific type of spray booth. - Fig. 2 : In spray booths where the walls and floors are washed with water, the excess paint is trapped, washed out and collected in a tank. The addition of coagulants results in the paint particles combining to form larger lumps and allows them to be removed. - Fig. 3 : If the coagulation is process is ineffective, the paint sludge remains sticky and modern coagulation agents allow the paint sludge to be denatured much more effectively Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=30998 [article]

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An innovative combination of flexibility, efficiency and quality / Jörg Robbin in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) . - p. 24-26 Titre : An innovative combination of flexibility, efficiency and quality Type de document : texte imprimé Auteurs : Jörg Robbin, Auteur Année de publication : 2018 Article en page(s) : p. 24-26 Langues : Anglais (eng) Catégories : Ateliers de peinture industrielle Automobiles -- Carrosseries Automobiles -- Revêtements:Automobiles -- Peinture Convoyeurs Coût -- Contrôle Déchets -- Réduction Economies d'énergie Fours industriels Revêtements -- Finition:Peinture -- Finition Séchoirs Surveillance électronique Index. décimale : 667.9 Revêtements et enduits Résumé : A new generation of ovens used in the production of vehicle bodies meets all the automotive industry's requirements for flexibility, efficiency, reliability and paint quality. At the same time it offers significant reductions in investment and operating costs. Note de contenu : - Adaptable to different body types - Conveyor without skids for improved flexibility and quality - Integrated process monitoring system reduces rejects - Load-dependent operation cuts costs - Compact, space-saving and cost-effective - Energy consumption reduced significantly - Fig. 1 : The innovative dryer concept sets new standards for flexibility, cost-effectiveness, reliability and paint quality in the process of painting vehicle bodies on a production scale - Fig. 2 : Integrating the heaters into the dryer reduces the production area needed and allows for savings in the design - Fig. 3 : The VarioLoc conveyor, which does not use skids, allows the transport speed to be adjusted to each phase of the process and offers significant energy savings - Fig. 4 : Using the swivel nozzles the temperature and air flow can be adjusted to different body types and areas of the body. This ensures that materials of different thicknesses are heated to the correct temperature Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=30999 [article]

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Power and free conveyor increases productivity / Michael Seeger in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) . - p. 28-31 Titre : Power and free conveyor increases productivity Type de document : texte imprimé Auteurs : Michael Seeger, Auteur Année de publication : 2018 Article en page(s) : p. 28-31 Langues : Anglais (eng) Catégories : Ateliers de peinture industrielle Convoyeurs Dip-coating Production en série Productivité Technique de la production Index. décimale : 667.9 Revêtements et enduits Résumé : The use of a state-of-the-art power and free conveyor system has allowed a Turkish radiator manufacturer to improve the efficiency of its production processes. The robust, durable conveyor connects several of the company's welding lines fully automatically with the dip painting and surface coating zones and a packaging line. Note de contenu : - Maximum flexibility in the material flow - Efficient handling - Sustainable, phased pretreatment process - Different coating methods combined in one process - Automatic empty mode - Fig. 1 : After being loaded, the radiators and panels are sorted and transferred first of all to a buffer zone where they can be stored temporarily and take up very little space - Fig. 2 : The radiators and panels are transported to a large allocation buffer before passing through all the phases of the production process - Everyminute radiators totalling ten metres in length are transported on descending and ascending sections of the conveyor through a dip tank for painting Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=31000 [article]

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Extra-large powder booth for bulky parts in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) Titre : Extra-large powder booth for bulky parts Type de document : texte imprimé Année de publication : 2018 Langues : Anglais (eng) Catégories : Anticorrosifs Anticorrosion Ateliers de peinture industrielle Machines agricoles -- Peinture Revêtements poudre:Peinture poudre Système de changement de couleur Index. décimale : 667.6 Peintures Résumé : Amazone has been manufacturing robust, reliable and long-lasting agricultural machines for more than 130 years. In order to meet its customers' growing demands for corrosion protection and high-quality finishes, in 2017 the company installed a state-of-the-art coating plant at its factory in Hude in northern Germany to apply electrocoatings, paint and powder coatings. Note de contenu : - Coating booth for parts of all shapes and sizes - Powder coating - a key feature of the new paint shop - Fig. 1 : The fully automatic fast colour change booth at agricultural machinery manufacturer Amazone is designed to coat extra-large parts - Fig. 2 : A seed hopper passes through the new coating booth - Fig. 3 : The final product after coating : an Amazone Cirrus seed drill - Fig. 4 : The MagicCompact fast colour change booth has a compact design, despite its large size Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=31001 [article]

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Ready for industry 4.0 with dense-phase technology in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) . - p. 40-41 Titre : Ready for industry 4.0 with dense-phase technology Type de document : texte imprimé Année de publication : 2018 Article en page(s) : p. 40-41 Langues : Anglais (eng) Catégories : Automatisation Dépôt par pulvérisation Industrie 4.0 Le concept d’Industrie 4.0 correspond à une nouvelle façon d’organiser les moyens de production : l’objectif est la mise en place d’usines dites "intelligentes" ("smart factories") capables d’une plus grande adaptabilité dans la production et d’une allocation plus efficace des ressources, ouvrant ainsi la voie à une nouvelle révolution industrielle. Ses bases technologiques sont l'Internet des objets et les systèmes cyber-physiques. Peinture poudre -- Application-dosage Revêtements poudre:Peinture poudre Système de pulvérisation (technologie) Index. décimale : 667.6 Peintures Résumé : Dense-phase systems can be manually operated, partially automated or fully controlled by robots. The carefully coordinated components of these systems offer powder coaters the ideal solution for processing even very small batches flexibly and cost-effectively and give them the opportunity to benefit from the developments of industry 4.0. Note de contenu : - More efficient coating processes with HDLV pumps - A constant, linear powder output - Automated control system - Fig. 1 : The advanced nozzle design enables the automated spray guns to produce a coating of a uniform thickness even on parts with complex shapes - Fig. 2 : The powder coating system, has an automated control function and integrated network interface for recording production data, monitoring the system status and remote diagnostics - Fig. 3 : The soft cloud of powder at low velocity improves application efficiency during the first pass - Fig. 4 : The HDLV pumps are virtually maintenancefree, which means they also enhance quality, flexibility and production benefits over the long term Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=31002 [article]

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Coating vehicle components at a height of four metres in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) Titre : Coating vehicle components at a height of four metres Type de document : texte imprimé Année de publication : 2018 Langues : Anglais (eng) Catégories : Ateliers de peinture industrielle Automatisation Filtration Peinture -- Recyclage Peinture au pistolet Revêtements poudre:Peinture poudre Index. décimale : 667.9 Revêtements et enduits Résumé : Installing a powder coating system on a steel platform allowed a manufacturer of forklift trucks and warehouse systems to double its production area and significantly improve the quality of its coatings. Note de contenu : - Filter systems on supports - The maximum level of automation combined with precise gun adjustment - 32,000 vehicles per year - Fig. 1 : The entire powder coating system is installed on a steel platform around four metres high - Fig. 2 : Each booth is equipped with compact, modular filter systems that are low in height and are fitted with recycling units - Fig. 3 : The spacious, well-lit reworking stations have a floor extraction system and allow easy access to the control unit - Fig. 4 : Light curtains and 3D laser scanners are used to adjust the spray guns to the differing height, depth and shape of the components Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=31003 [article]

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Complete concept for efficient coating removal in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) Titre : Complete concept for efficient coating removal Type de document : texte imprimé Année de publication : 2018 Langues : Anglais (eng) Catégories : Décapants Revêtements -- Décapage:Peinture -- Décapage Index. décimale : 667.9 Revêtements et enduits Résumé : A comprehensive, advanced concept brings about improvements in the coating removal process and allows for significant savings. Note de contenu : - Improvements based on fundamental analyses - The right equipment plays a decisive role - A complete package of services - Fig. 1 : parts holders after cleaning and checkin - Visual inspection of the parts holders and equipment - The right equipment plays a decisive role - A complete package of services Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=31004 [article]

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Long-term protection for chassis components / Frank Breidenbach in INTERNATIONAL SURFACE TECHNOLOGY (IST), Vol. 11, N° 2 (2018)

[article]  inINTERNATIONAL SURFACE TECHNOLOGY (IST) > Vol. 11, N° 2 (2018) . - p. 32-33 Titre : Long-term protection for chassis components Type de document : texte imprimé Auteurs : Frank Breidenbach, Auteur Année de publication : 2018 Article en page(s) : p. 32-33 Langues : Anglais (eng) Catégories : Automobiles -- Chassis Essais accélérés (technologie) Essais de brouillard salin Métaux -- Revêtements protecteurs Paillettes Zinc Index. décimale : 667.9 Revêtements et enduits Résumé : Car chassis components, such as rear subframes, track rod ends and anti-roll bars, are exposed to extreme stress. Zinc flakes coatings can provide long-term corrosion protection for these parts and also meet the stringent standards set by global carmakers. Note de contenu : - High level of protection for complex components - Corrosion tests too complex and time-consuming - Constant salt spray test in accordance withISO 9227 - Alternating climate tests and other test methods - Fig. 1 : Wishbones with a zinc flake coating meet all the requirements of the salt spray test, even after being exposed to a large number of stone chips. For comarison purposes a wishbone without a zinc flake coating is also shown - Fig. 2 : Brake discs coated with a zinc flake system can undergo a 500-hour salt spray test without rusting, in contrast with brake discs without a zinc flake coating Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=34901 [article]

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