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Development of a segmented temperature control for targeted solidification in injection molding / Christian Hopmann in INTERNATIONAL POLYMER PROCESSING, Vol. XXXIII, N° 2 (05/2018)
[article]
Titre : Development of a segmented temperature control for targeted solidification in injection molding Type de document : texte imprimé Auteurs : Christian Hopmann, Auteur ; Mauritius Schmitz, Auteur ; Hanna Dornebusch, Auteur Année de publication : 2018 Article en page(s) : p. 206-216 Note générale : Bibliogr. Langues : Anglais (eng) Catégories : Matières plastiques -- Moulage par injection
Température -- ContrôleIndex. décimale : 668.4 Plastiques, vinyles Résumé : One of the largest challenges in production using melt-based processes is the manufacturing of precise parts. Especially due to high differences in temperature of the produced parts while processing, shrinkage cannot be avoided, since the processing material is typically heated up, molded and cooled down. In injection molding, the molten plastic is loaded by high variations in temperature and pressure while being processed. The gradients can lead to a significant change of the local specific volume, shrinkage potential and inner stresses, which can result in part warpage. In order to increase the precision of the manufactured parts, the shrinkage potential has to be homogenised to achieve an even shrinkage and therefore minimise part warpage. In this work, the approach for homogenisation of the shrinkage potential is a homogenisation of the specific volume and density respectively. Pursuing the goal of a homogeneous distribution of the specific volume leads to manipulation of the influencing factors namely temperature and pressure. The impact of temperature and pressure changes on the specific volume can further be quantitatively described by the material specific pvT-data. Based on geometric restrictions, a manipulation of the local pressure inside the cavity in most cases is impossible. However, on the other hand, a local control of the temperature is possible using highly dynamic tempering techniques. Based on this line of arguments, the paper describes the development of a highly segmented dynamic temperature control in injection molding to locally influence the mold and part temperature. Thereby, the specific volume of the part will be locally adjusted to reduce warpage as well as to compensate process variations occurring by changing material properties or varying ambient conditions. Due to the nature of thermal processes a special control strategy has to be developed to enable accurate temperature control, which is able to compensate slow thermal reaction in a highly dynamic process. Note de contenu : - DEVELOPMENT OF THE MOLD CONCEPT : Requirements of a mold concept for local control of the pat temperature
- THE MANUFACTURED INJECTION MOLD WITH 18-ZONE SEGMENTED TEMPERATURE CONTROLDOI : 10.3139/217.3452 En ligne : https://drive.google.com/file/d/1ZREywHDYJJ5-d9qbka89QQ-DW3pfkxAI/view?usp=drive [...] Format de la ressource électronique : Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=30569
in INTERNATIONAL POLYMER PROCESSING > Vol. XXXIII, N° 2 (05/2018) . - p. 206-216[article]Réservation
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Code-barres Cote Support Localisation Section Disponibilité 19873 - Périodique Bibliothèque principale Documentaires Disponible Minimization of warpage for injection molded parts by inverse thermal mold design / Christian Hopmann in INTERNATIONAL POLYMER PROCESSING, Vol. XXXIII, N° 1 (03/2018)
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Titre : Minimization of warpage for injection molded parts by inverse thermal mold design Type de document : texte imprimé Auteurs : Christian Hopmann, Auteur ; Philipp Nikoleizig, Auteur ; Hanna Dornebusch, Auteur ; T. Schneppe, Auteur Année de publication : 2018 Article en page(s) : p. 110-116 Note générale : Bibliogr. Langues : Anglais (eng) Catégories : Circuits de refroidissement
Gauchissement (matériaux)
Moulage par injection -- Défauts
Moule thermiqueIndex. décimale : 668.4 Plastiques, vinyles Résumé : For injection molding, a controlled heat removal is important to produce dimensional accurate parts efficiently. The following article introduces a new concept called inverse thermal mold design. Using this method, a proper cooling channel system for the injection mold can be produced to achieve minimal part warpage. Based on the postulate of a homogeneous material density distribution within the plastic part to achieve homogenous shrinkage, the method calculates the local cooling demand of the part to derive the cooling channel layout of the mold. Note de contenu : - Thematic Background
- Mathematical principles
- Test parameters and test sample
- Results : Discussion of the inverted thermal mold design
DOI : 10.3139/217.3451 En ligne : https://drive.google.com/file/d/1gpp-lxbftKTRvFfyUsD2lToNDB_9ttaH/view?usp=drive [...] Format de la ressource électronique : Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=30192
in INTERNATIONAL POLYMER PROCESSING > Vol. XXXIII, N° 1 (03/2018) . - p. 110-116[article]Réservation
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Code-barres Cote Support Localisation Section Disponibilité 19659 - Périodique Bibliothèque principale Documentaires Disponible New illumination of plastics / Christian Hopmann in KUNSTSTOFFE INTERNATIONAL, Vol. 109, N° 6-7 (06-07/2019)
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Titre : New illumination of plastics : yarn-friendly injection molding process for back molding of optical textiles Type de document : texte imprimé Auteurs : Christian Hopmann, Auteur ; Hanna Dornebusch, Auteur ; Richard Müller, Auteur ; Anja Zwissler, Auteur Année de publication : 2019 Article en page(s) : p. 20-23 Langues : Anglais (eng) Catégories : Composites à fibres
Fibres textiles -- Propriétés optiques
Matières plastiques -- Moulage par injection
Matières plastiques -- Surmoulage
Photométrie
Polycarbonates
Polyméthacrylate de méthyleLe poly(méthacrylate de méthyle) (souvent abrégé en PMMA, de l'anglais Poly(methyl methacrylate)) est un polymère thermoplastique transparent obtenu par polyaddition dont le monomère est le méthacrylate de méthyle (MMA). Ce polymère est plus connu sous son premier nom commercial de Plexiglas (nom déposé), même si le leader global du PMMA est Altuglas International9 du groupe Arkema, sous le nom commercial Altuglas. Il est également vendu sous les noms commerciaux Lucite, Crystalite, Perspex ou Nudec.
SiliconesLes silicones, ou polysiloxanes, sont des composés inorganiques formés d'une chaine silicium-oxygène (...-Si-O-Si-O-Si-O-...) sur laquelle des groupes se fixent, sur les atomes de silicium. Certains groupes organiques peuvent être utilisés pour relier entre elles plusieurs de ces chaines (...-Si-O-...). Le type le plus courant est le poly(diméthylsiloxane) linéaire ou PDMS. Le second groupe en importance de matériaux en silicone est celui des résines de silicone, formées par des oligosiloxanes ramifiés ou en forme de cage (wiki).Index. décimale : 668.4 Plastiques, vinyles Résumé : Certain optical textiles can create a three-dimensional light effect from an LED light source. The textiles are used in interior design and in booth construction and are stretched freely on frames for this purpose. In order to protect the fabric from external influences, it should be back-molded with plastic. Thus a process that do not influence the textile structure must be developed. Note de contenu : - The challenge of back molding of optical textile
- Materials used
- Identification of plastic/textile combinations
- Draping tests for the design of a mold
- Fig. 1 : Functionality of the Ettlin Lux effect and installation : refractive and reflective effects on optically effective yarns create three-dimensional light structures from point-shaped light sources
- Fig. 2 : Schematic sequence of back molding of optical textile : after inserting the decor, the mold closes, the textile is back molded and the part ejected
- Fig. 3 : Structure of the roller peel test for investigating the bond strength between plastic and textile
- Fig. 4 : Peel resistance of PMMA influence of injection molding parameters melt temperature holding pressure and injection volume flow
- Fig. 5: Failure of the textiles during the test
- Fig. 6 : Evaluation of the photometric properties of the test specimens using the miracle textile as an example : the photometric effect of the plastic/textile combination is compared with previous clamping techniques without support or behind glass
- Fig. 7 : Investigations on the draping behavior of the textile on selected demonstrator shapesEn ligne : https://drive.google.com/file/d/1wldiZmatpgSrYfeQvDVTFeWzscKurvcD/view?usp=drive [...] Format de la ressource électronique : Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=32978
in KUNSTSTOFFE INTERNATIONAL > Vol. 109, N° 6-7 (06-07/2019) . - p. 20-23[article]Réservation
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Code-barres Cote Support Localisation Section Disponibilité 21073 - Périodique Bibliothèque principale Documentaires Disponible The cruciate ligament implant of the future ? / Christian Hopmann in KUNSTSTOFFE INTERNATIONAL, Vol. 107, N° 6-7 (06-07/2017)
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Titre : The cruciate ligament implant of the future ? : Continuous fiber-reinforced liquid silicone rubbers create new possibilities in sports medicine Type de document : texte imprimé Auteurs : Christian Hopmann, Auteur ; Thomas Gries, Auteur ; Stefan Jockenhoevel, Auteur ; Hanna Dornebusch, Auteur ; Florian Eggert, Auteur ; Miguel Pishnamaz, Auteur Année de publication : 2017 Article en page(s) : p. 20-21 Langues : Anglais (eng) Catégories : Composites à fibres synthétiques
Implants médicaux
Ligaments
Polyéthylène téréphtalate
Polymères en médecine
SiliconesLes silicones, ou polysiloxanes, sont des composés inorganiques formés d'une chaine silicium-oxygène (...-Si-O-Si-O-Si-O-...) sur laquelle des groupes se fixent, sur les atomes de silicium. Certains groupes organiques peuvent être utilisés pour relier entre elles plusieurs de ces chaines (...-Si-O-...). Le type le plus courant est le poly(diméthylsiloxane) linéaire ou PDMS. Le second groupe en importance de matériaux en silicone est celui des résines de silicone, formées par des oligosiloxanes ramifiés ou en forme de cage (wiki).Index. décimale : 668.4 Plastiques, vinyles Résumé : A novel composite structure consisting of load-optimized liquid silicone components and braided 2D structures will serve as an artificial cruciate ligament implant in the future. The development of this implant is a joint research project with partners from the Clinic for Accident and Reconstructive Surgery at the University Hospital of Aachen, Germany, as well as the Institute of Textile Technology and the Institute of Plastics Processing (IKV) at RTWH Aachen University. Note de contenu : - Braiding structures improve the mechanical strength
- Good abrasion behavior due to LSR coating
- Evaluation of the mechanical properties of the artificial cruciate ligament
- FIGURES : 1. The artificial cruciate ligament consists of an LSR core braided with a 2-dimensional structure and an LSR coating - 2. Force-strain curves for braided structures without coating according to the hysteresis tests. The braid with LSR core meets the minimum requirements for strength and stiffness - 3. Test stand with frame and additional scrubbing position. The adaptation of the Benchlenbert test characterizes the abrasion behavior of the coated structures - 4. Micrographs of the artificial cruciate ligament after the abrasion test. Incontrast to the coated specimen, the braid in the uncoated speciment is severely damaged - 5. Comparison of the mechanical properties of the new artificial cruciate ligament with the native human cruciate ligament. The impregnation is inadequate with the three-fiber braid the two-fiber braid is much betterEn ligne : https://drive.google.com/file/d/1JvgzUwTL8NlgtMUKSPVn53kxe8RKONOZ/view?usp=drive [...] Format de la ressource électronique : Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=28996
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Code-barres Cote Support Localisation Section Disponibilité 19168 - Périodique Bibliothèque principale Documentaires Disponible The hot runner valve pin as actuating variable / Christian Hopmann in KUNSTSTOFFE INTERNATIONAL, Vol. 111, N° 1 (2021)
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Titre : The hot runner valve pin as actuating variable : Cavity-specific pressure control to increase process consistency Type de document : texte imprimé Auteurs : Christian Hopmann, Auteur ; Hanna Dornebusch, Auteur ; Matthias Schöll, Auteur Année de publication : 2021 Article en page(s) : p. 22-25 Langues : Anglais (eng) Catégories : Canaux chauffants
Contrôle technique
Matières plastiques -- Moulage par injection
Pression -- ContrôleIndex. décimale : 668.4 Plastiques, vinyles Résumé : The institute for plastics processing (IKV) at RWTH Aachen University is investigating a new control approach for injection molding in whch the cavity pressure is controlled by different positions of the hot runner valve pin. The influence on the cavity pressure of different strokes in the holding pressure phase is investigated. Note de contenu : - Control of cavity pressure directly at the gate
- The pressure level in the cavity decreases with smaller opening strokes
- Closing the pin : small pressure increase with each positioning step
- Opening the pin : slight pressure decrease with each travel step
- Figure : The experimental mold with the cavity of a bicycle saddle has a servo-electrically driven hot runner
- Fig. 1 : Two combined p/T sensors for internal pressure measurement are installed in the mold along the flow path
- Fig. 2 : Different opening strokes in the holding pressure phase influence the cavity pressure
- Fig. 3 : The narrowest cross-section in the hot runner is only affected in the last quarter before the pin closes completely
- Fig. 4 : Gradual closing of the hot runner only slightly influences the pressure curve
- Fig. 5 : When the hot runner is gradually opened during the holding pressure phase, a sink mark can be seen in the cavity pressure curve
- Table 1 : Plant ans system components as used in the experiments for cavity-specific pressure controlPermalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=35100
in KUNSTSTOFFE INTERNATIONAL > Vol. 111, N° 1 (2021) . - p. 22-25[article]Réservation
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Code-barres Cote Support Localisation Section Disponibilité 22531 - Périodique Bibliothèque principale Documentaires Disponible