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Application of acidic protease in the pickling to simplify the pelt bating process / Xu Zhang in JOURNAL OF LEATHER SCIENCE AND ENGINEERING, Vol. 3 (Année 2021)
[article]
Titre : Application of acidic protease in the pickling to simplify the pelt bating process Type de document : texte imprimé Auteurs : Xu Zhang, Auteur ; Mengchu Gao, Auteur ; Sadaqat Ali Chattha, Auteur ; Yiwen Zhu, Auteur ; Biyu Peng, Auteur ; Yongbin Ye, Auteur Année de publication : 2021 Article en page(s) : 14 p. Note générale : Bibliogr. Langues : Anglais (eng) Catégories : Confitage Le confitage est une action biochimique effectuée au moyen de produits enzymatiques, qui a pour but de dégrader les fibres élastiques, contribuant ainsi à augmenter la souplesse du cuir. En outre, les enzymes complètent la dégradation des résidus épidermiques, donnant ainsi une fleur plus propre et plus lisse.
Croûte (cuir)On entend par "cuir en croûte" des cuirs ayant subi les opérations jusqu'au tannage, à l'exclusion de toute opération de corroyage ou de finissage, mais qui, par opposition aux wet-blue ont été séchés.
Cuirs et peaux
Peptidases
PicklageLe picklage consiste à faire absorber à la peau en tripe une quantité importante d'acide, en présence de sel neutre (NaCl) pour réprimer le gonflement que provoquerait l'acidité du milieu.
TrypsineLa trypsine (EC 3.4.21.4) est une enzyme digestive du suc pancréatique qui a pour rôle de digérer les protéines.
Elle est synthétisée par le pancréas sous forme de trypsinogène (proenzyme inactive), puis stockée dans les vésicules enzymatiques des cellules acineuses d'où elle est excrétée au moment de la digestion. L'activation du trypsinogène en trypsine est le résultat de l'hydrolyse d'un propeptide sous l'action de l'entérokinase ou par un effet d'autoactivation de la trypsine par elle-même. La cholecystokinine-pancréozymine active la sécrétion des enzymes (donc de la trypsine) dans le suc pancréatique.
La trypsine est une endoprotéase qui hydrolyse les liaisons peptidiques dans lesquelles un acide aminé basique (Lys-|-Xaa ou Arg-|-Xaa) engage sa fonction acide (sauf dans le cas où l'acide aminé suivant (schématisé ici par "Xaa") est une Proline). Elle coupe en C-terminal de ces acides aminés. En d'autres mots, elle transforme les chaînes polypeptides en chaînes protéiques plus courtes pour permettre la digestion. Efficace à pH 7,5 - 8,5, elle est inactivée et digérée en quelques heures à pH neutre (=7) dans l'intestin.
La trypsine participe à l'activation d'autres enzymes comme l'alpha-chymotrypsine par coupure hydrolytique de la chaîne polypeptidique du chymotrypsinogène.
Cette enzyme sert également lors de la 2e semaine du développement embryonnaire humain. Elle est sécrétée par le trophoblaste afin de digérer la zone pellucide entourant le blastocyste. Ce phénomène s'appelle l'éclosion.Index. décimale : 675 Technologie du cuir et de la fourrure Résumé : Traditionally, universally used pelt bating technologies rely on the application of trypsin, neutral and alkaline microbial proteases but suffer from complicated operation, limited bating efficiency and unsatisfactory leather performance. Therefore, devising a new pelt bating approach to achieve high bating efficiency and excellent leather performance has always been wished for by the leather industry. To pursue this goal, years of persistent research work enabled us to develop a novel approach for pelt bating by means of acidic proteases in pickling process. Initially, basic enzymatic characteristics and bating effectiveness of several typical acidic proteases in pelt pickling medium were investigated; then, the bating effectiveness through the quantitative characterization of protease activity of the optimal acidic protease was compared with that of the conventional bating enzyme. The results indicated that all of the selected acidic proteases had good salt-tolerance and exhibited optimum activity at pH 3.0–4.0. The novel pickling-bating method based on microbial origin acidic protease L80A led to an outstanding performance on pelt bating at the dosage of 150 U/mL of collagenolytic activity. The bating effectiveness of acidic protease L80A was comparable to and even better than that of trypsin BEM due to its moderate proteolytic ability. Moreover, the deep and even penetration of acidic protease in the pelt permitted it to produce soft, organoleptically stable and overall better quality crust leather than that of the conventional trypsin bating method. Additionally, pelt bating was performed along with the pickling process without extra inactivation and washing operation, making the bating operation more efficient, economical, and environment friendly. Results had made us to conclude that this cutting-edge acidic proteases based pickling-bating method could be the first step/ way forward to replace the decades-old traditional pelt bating technology. Note de contenu : - MATERIALS AND METHODS : Materials - Assay of proteolytic activity on casein substrate - Assay of proteolytic activity on collagen fiber substrate - Effect of salt concentration on the collagenolytic activity of acidic proteases - Bating pickling pelt with typical proteases - Comparison of the bating effectiveness of acidic protease L80A and trypsin BEM - Determination of soluble protein (SP) concentration in bating liquor - Determination of hydroxyproline concentration in bating liquor - Determination of chromium content in spent tanning liquors and wet blue - Histological analysis of collagen and elastin fiber - Scanning electron microscopy (SEM) analysis - Test of softness and physical properties of crust leather
- RESULTS : Proteolytic characteristics of typical acidic proteases - Comparison bating effectiveness of different acidic proteases in pickling process - Relationship between collagenolytic activity and bating effect of pickling pelts - Comparison of bating effectiveness of the novel pickling-bating and conventional trypsin bating method
- Table 1 The selected proteases
- Table 2 Enzymatic characteristics of acidic proteases (25 ℃, pH 3.5)
- Table 3 Amounts of proteases, soluble protein, hydroxyproline in the bating liquor and the softness of crust leather treated by the same dosage of caseinolytic activity (25℃, pH 3.5)
- Table 4 Amounts of proteases, soluble protein, hydroxyproline in the bating liquor and the softness of crust leather treated by the same dosage of collagenolytic activity (25℃, pH 3.5)
- Table 5 Relation of the softness and physical properties of the crust leathers to the collagenolytic activity of protease L80A (25℃, pH 3.5)
- Table 6 Amounts of protease and testing results of the effluents and crust leathersDOI : https://doi.org/10.1186/s42825-021-00068-x En ligne : https://link.springer.com/content/pdf/10.1186/s42825-021-00068-x.pdf Format de la ressource électronique : Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=37552
in JOURNAL OF LEATHER SCIENCE AND ENGINEERING > Vol. 3 (Année 2021) . - 14 p.[article]Exemplaires
Code-barres Cote Support Localisation Section Disponibilité aucun exemplaire Minimization of chromium discharge in leather processing by using methanesulfonic acid : A cleaner pickling-masking-chrome tanning system / Chunxiao Zhang in JOURNAL OF THE AMERICAN LEATHER CHEMISTS ASSOCIATION (JALCA), Vol. CXI, N° 12 (12/2016)
[article]
Titre : Minimization of chromium discharge in leather processing by using methanesulfonic acid : A cleaner pickling-masking-chrome tanning system Type de document : texte imprimé Auteurs : Chunxiao Zhang, Auteur ; Fuming Xia, Auteur ; Biyu Peng, Auteur ; Qing Shi, Auteur ; Dominic Cheung, Auteur ; Yongbin Ye, Auteur Année de publication : 2016 Article en page(s) : p. 435-446 Note générale : Bibliogr. Langues : Américain (ame) Catégories : Chrome
Déchets -- Réduction
Méthane sulfonique, Acide
Tannage au chromeIndex. décimale : 675.2 Préparation du cuir naturel. Tannage Résumé : Chrome tanning is the most important and widely used tanning method in leather manufacture hitherto. However, chromium discharge may be a serious environmental concerned pollutant in leather processing, which originates from both chrome tanning and post-tanning operations. In order to minimize the emissions of chromium from the whole leather processing, a novel leather processing method integrating high chromium exhaustion and low chromium leaching-out based on the application of methanesulfonic acid (MSA) was designed and optimized. The results indicated that, being superior to the conventional processes, the chrome tanning and retanning processes with MSA were conducted at a high beginning pH (5.0) smoothly and the total chromium utilization ratio was increased to 95.8% from 81.0% in the novel processes. Accordingly, the total Cr dosage was decreased by 26.7% around, the residual Cr concentrations in each chrome-containing wastewater was decreased by 44%-85%, varying with the operations, and the total Cr discharge generated in the whole leather processing was reduced by 83.8% around, from 2.737 kg/t salted-wet hide to 0.443kg/t salted-wet hide before next chrome precipitation treatment. The area yields, mechanical properties and organoleptic properties of the leather from the new method were comparable with that from conventional processes. Note de contenu : - EXPERIMENTALS : Materials and instruments - Evaluation of the masking effect of MSA to chromium ion - Substituting sulfuric acid and/or formic/acid with MSA in pickling - Optimization of processing parameters of MSA pickling-chrome tanning - Tracing chrome discharge in whole leather wet-end processing based on MSA pickling-chrome tanning - Determination of chromium concentration in spent tanning liquors - Determination of chromium content and distribution in leather - Scanning electron microscopy (SEM) analysis - Test of physical and mechanical properties of crust leather
- RESULTS AND DISCUSSIONS : The masking effect of methanesulfonic acid (MSA) on chromium ions - The influence of pickling with MSA on chrome tanning - Optimizing of parameters of MSA pickling-chrome tanning process - Tracing chrome discharge in whole leather wet-end processing - Comparison of leather properties - The pilot-scale experiment resultsEn ligne : https://drive.google.com/file/d/1gNoNdHgN2wW3tDNPTY8ThH6Ngnrcr0Jd/view?usp=drive [...] Format de la ressource électronique : Permalink : https://e-campus.itech.fr/pmb/opac_css/index.php?lvl=notice_display&id=27325
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